Fan temp switch mod....I know but one more won't hurt

Time for another one of my rambling posts. I had the temp switch go out on the bike and was able to get it home before it boiled all the water out. I thought about buying a stock switch but then thought someday they may not be available so, I got the Duralast SW648 switch and went to wrecking yard to get plug for switch. I also wanted to have a manual switch to over-ride temp switch if needed. I didn't want to butcher the stock harness so I came up with cutting the original switch apart, adding two wires for manual operation and the stock plug for the sw648 switch (fits Geo, Chevy, lincoln...lots of cars). I wanted it waterproof so I made a mold to seal wire connection.Here are some pics of the project.

switch and plug

cut stock plug open

used screws and plates(cut tabs off the one) for clamping wire ends

added wires for manual switch

assembled on switch

UHMW to make mold

mold fit and filled

molded part

rest of pics in next post, I told you it was rambling.....

Super cool stuff Dean. Nice little shop there. I don't know how folks get anything done without precision tools. Fun to see a bottle of XX on top of the lathe, haha.

OK almost done....

my shop( machine side ) just because...

stock style plugs so it looks right

assembled on bike

and last....the over-ride switch, didn't want to drill any holes...OCD problem

It works perfectly, and now I can use stock temp switch or aftermarket

[url=https://classicgoldwings.com/forum/viewtopic.php?p=173600#p173600:9bnlgnst said:

bronko37 » 14 minutes ago[/url]":9bnlgnst]
Super cool stuff Dean. Nice little shop there. I don't know how folks get anything done without precision tools. Fun to see a bottle of XX on top of the lathe, haha.

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Thank you. That is brain juice....crazy ideas come from it.

You people with access to machine shops make me green... with envy!

[url=https://classicgoldwings.com/forum/viewtopic.php?p=173604#p173604:3jzziuhe said:

brianinpa » 22 minutes ago[/url]":3jzziuhe]
You people with access to machine shops make me green... with envy!

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I have had a shop at home most of my adult life, and I forget what it was like not having the tools to do what you want. It's easy to take it for granted but I am thankful for what I have and am happy to help anyone in need if I can.

Nice spot for the override switch, I like that.

My toy box doesn't have as much space or the big toys. Nice job though.

My Shop...well the schools, but I do get to use it all the time.

sheesh

[url=https://classicgoldwings.com/forum/viewtopic.php?p=173610#p173610:19bweiad said:

joedrum » Wed May 18, 2016 1:44 pm[/url]":19bweiad]
sheesh

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+1!

[url=https://classicgoldwings.com/forum/viewtopic.php?p=173608#p173608:3hwffilv said:

bronko37 » Today, 10:34 am[/url]":3hwffilv]
My Shop...well the schools, but I do get to use it all the time.

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A place to work is the name of the game. Good you have a school that even has a shop...not many left.
Boy, it's been a long time but I spent many an hour on those 'ol south bends, tough little machines

My 2 older kids, 21 and 19 didn't even know what "shop class" meant or heard of it until I told them.
What a shame most schools have quit them.

[url=https://classicgoldwings.com/forum/viewtopic.php?p=173613#p173613:a76dp3qq said:

dan filipi » Thu May 19, 2016 5:39 am[/url]":a76dp3qq]
What a shame most schools have quit them.

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+1 :doh: :head bang:

My shop is a little bit tighter!



:smilie_happy:

:0fftopic: Sorry....back on topic!

[url=https://classicgoldwings.com/forum/viewtopic.php?p=173626#p173626:10wbg532 said:

mcgovern61 » 18 minutes ago[/url]":10wbg532]
My shop is a little bit tighter!

:smilie_happy:

Click to expand...

no matter how big or small, inside is always better than outside

I'm a "shop" teacher about to retire (15 days) What I see is how difficult it is to get kids interested in making stuff that isn't connected or driven by a computer.

I like that fan switch mod... I might try that.