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Classic Goldwing Technical Forums
Goldwing Customization & Tricks
cracked bolt
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<blockquote data-quote="scdmarx" data-source="post: 48139" data-attributes="member: 92"><p>It's hard to drill out a steel bolt in an aluminum case. The drill will tend to walk off to the side and into the softer metal. The key to success is to start the drilling process exactly centered, and drill straight through the bolt. When using a hand drill this will require a drill guide. Once your pilot is centered and straight, then you can step up drill sizes until the bolt is so thin you can use a tap to remove the remains of the old bolt. I am showing this tool that I have and use frequently. Once you see what it is, perhaps you can use the idea to get creative and make what you need. Maybe you can find a banjo bolt the right size to make something that will work for you. Or maybe you will know what to look for when browsing through your local harbor freight. Broken bolts can be hard to deal with sometimes. And if you're not patient and careful, you could end up with a bigger mess than what you started with. Therefore, everyone is encouraged to add their thoughts and ideas to this.</p><p></p><p><a href="https://classicgoldwings.com/forum/gallery/image.php?album_id=888&image_id=8318" target="_blank">gallery/image.php?album_id=888&image_id=8318</a></p><p></p><p><a href="https://classicgoldwings.com/forum/gallery/album.php?album_id=116" target="_blank">https://classicgoldwings.com/forum/gallery/album.php?album_id=116</a></p><p></p><p>.</p></blockquote><p></p>
[QUOTE="scdmarx, post: 48139, member: 92"] It's hard to drill out a steel bolt in an aluminum case. The drill will tend to walk off to the side and into the softer metal. The key to success is to start the drilling process exactly centered, and drill straight through the bolt. When using a hand drill this will require a drill guide. Once your pilot is centered and straight, then you can step up drill sizes until the bolt is so thin you can use a tap to remove the remains of the old bolt. I am showing this tool that I have and use frequently. Once you see what it is, perhaps you can use the idea to get creative and make what you need. Maybe you can find a banjo bolt the right size to make something that will work for you. Or maybe you will know what to look for when browsing through your local harbor freight. Broken bolts can be hard to deal with sometimes. And if you're not patient and careful, you could end up with a bigger mess than what you started with. Therefore, everyone is encouraged to add their thoughts and ideas to this. [url=https://classicgoldwings.com/forum/gallery/image.php?album_id=888&image_id=8318]gallery/image.php?album_id=888&image_id=8318[/url] [url]https://classicgoldwings.com/forum/gallery/album.php?album_id=116[/url] . [/QUOTE]
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Classic Goldwing Technical Forums
Goldwing Customization & Tricks
cracked bolt
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