I’m over it!

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TheRepoGuy

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It’s a long one but y’all might get a laugh out of it!

I swear - this girl is going to be the death of me!
Let me preface by the little back history. I bought this 1985 Interstate essentially In pieces; she’s taken me about a month and a half of putting everything back together to get it where it’s at today, but if it’s not one damn thing wrong it’s another!

Last weekish the starter took a crap and let out the magic smoke in the neutral diode which I found out after I removed the front cover it cooked the wires all the way down almost into where it goes in front of the belt covers; fixed that and bought a new diode which didn’t do anything because now the bike won’t display it’s in neutral so something there is wonky (yay! [emoji849][emoji849][emoji849])

THEN - because I’m not super familiar with timing and all that other fun stuff on one of these old girls I didn’t realize the T marks on the fly wheel needed to be lined up before I changed the belts; pulled the carb off for the 10th time to fix a leaky bowl and realized I needed to check the timing marks which it wasn’t even CLOSE to lined up right - Dammit! [emoji2357]
Fixed that and Ive got that situated now so I think I’m good! Yeah no, curve ball number 2975021 from Her gets thrown at me!

I knew the stock coils were fried; had a good reading on the old multimeter for the primary coils (after realizing the wires on my coils were backwards, right side gets the yellow left side gets the blue and another FACEPALM moment) pulled the coils off and replaced them with a set a friend of mine gave me which were also STELLAR on the primary but fried on the secondary, Double facepalm!!

SO! By now, I’ve replaced EVERYTHING electric on this bike, the CDI, Voltage Regulator, All the boxes and dohickeys that have a plug in have been replaced with NOS parts, all the connections were cleaned and I added a bit of dielectric grease to them, spliced and soldered the stator wires to eliminate that potential problem, re-wired the ENTIRE bike from the back to the front, replaced all of the incandescent bulbs on this thing with LED’s, replaced the battery with a nice AGM setup and checked, double checked even called the other half to check that everything looked good; talked to my local mechanic friend who I bought this girl from and he says “yeah, I think you’ve pretty well got a new “old” bike!”

Kick the starter over, have spark at all four plugs (thank god) and go figure - she doesn’t want to crank. WELL &$@&$&!!!! I pulled the carb again because when I installed it after fixing the leaky bowl I didn’t fully tighten down the side that was leaking and realized the hard way it was leaking fluid....out come the carbs again, tighten EVERYTHING on the carb down and pull the coils again on a hunch.

You guessed it - THESE coils are screwed too!!

I’m over it! I’ve walked away from this bike a bunch of times because I feel like lighting it on fire and watching it burn sometimes though I’d never actually do that...

While I don’t have the cash on hand to buy new coils at the moment, Ive got a few other things I want to check first before I put her back together AGAIN and pray to the Honda motorcycle gods that she will fire.

Welcome to the walls of my nightmare!
Nate




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mcgovern61":2n334ffd said:
I have not worked on a 1200 yet, but cannot understand why the coils keep burning?

They were likely bad before I got them put on the bike, was my failure since I didn’t check the ohms before I put them on ha!


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Hmmmmm ...well your into what consider the weakest link in oldwings ..ignition and carbs ...plus parts as in new are just not available...my solution was c5 ignition and completely different carburation set up ...those black box ignition on 1200s can be a nightmare ..c5 ignitions im not sure are even available anymore ...shame if so best product ever made for a oldwing ...take a break ..not sure if your 1200 is suppose to have ballast resistor on the coils or not ...I’d look that up if I were you
 
joedrum":1jhed2a1 said:
Hmmmmm ...well your into what consider the weakest link in oldwings ..ignition and carbs ...plus parts as in new are just not available...my solution was c5 ignition and completely different carburation set up ...those black box ignition on 1200s can be a nightmare ..c5 ignitions im not sure are even available anymore ...shame if so best product ever made for a oldwing ...take a break ..not sure if your 1200 is suppose to have ballast resistor on the coils or not ...I’d look that up if I were you

The plugs and coils are correct make and such, it’s likely just the new coils I’ve got in it that are screwed. I’ve debated doing that C5 but pricey is an understatement. Doing the Neon Coil modification and I’ll see if that works for the time being.



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Are we talking ignition coils, or pick-up coils? If ignition coils, why wouldn't 2 dual Honda coils from any Honda 4-cyl work? With thousands Goldwings out there, there has to be something. Aren't our ignition coils still just standard dual coils? I keep editing this thinking I've made a clever discovery, man , I am way behind the curve on this one, lol! Well, Nate I'm learning more myself, at least. I have a used Ford Escort coil here that is made similar, but the Dodge coil has nice laterally opposed connections for plug wires, and I wouldn't be caught dead with a FoMoCo part on my Honda, lol!
 
The Neon coil modification has been completed on my bike; I’ll post a how to later when I’m a bit more functional
Nate


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I would think any coil that uses the wasted spark would work. His number for C5 is: PHONE 920-403-0555 and is website: https://www.c5ignitions.com/honda-goldwing.html :laptop:

Another thing to consider, I did this, went with the 6 cylinder gold-wing coils although mine being the 1000 and your being the 1200 there are differences although solid spark and coil life at 12 volts is what is in common to yours and mine since I removed the 7 volt system for the coils on my GL1000, which I don't think the 1200 has, might be incorrect on this mayhaps someone can verify this. :builder:

Good luck, and clean your garage up LOL :ahem: :whip: :blush:

:rocks:
 

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