Windshield Restoration

Classic Goldwings

Help Support Classic Goldwings:

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.

dan filipi

Well-known member
Staff member
Administrator
Moderator
Supporting Member
Joined
Dec 3, 2009
Messages
22,443
Reaction score
262
Location
Van Nuys Ca.
My Bike Models
1983 Interstate
2018 KLR 650
2018 BMW S1000 RR
My Bike Logs forum link
https://classicgoldwings.com/forums/dan-filipi.122/
I dont remember where I found this but thought someone might be able to use it.

Windshield restoration went something like this:

Wash thoroughly. You want to start with a clean windshield.

Wet sand any deep scratches or defects with 600 grit wet or dry using a soft foam backing block. You want something that will not allow transfer of finger pressure such that you create abnormalities in the surface. I used this same block for all grits. Sand in single direction, back and forth, top to bottom. No rotary/vibration stuff. Just short, straight strokes. Keep surface wet and rinse frequently. Move next to 1500 grit. I spent considerable time here - perhaps 20 or 30 minutes hand sanding. You want a very uniform surface when finished with micro scratches all uniform in appearance, same direction, etc. Move next to 2000 grit for final sanding. When you've removed the scratches from the 1500, it will begin to look clear when wet. Almost there.

I then buffed it out using my 7" chicago buffer/sander ($34 from Harbor Freight), wool pad, and el-cheapo Turtle Wax rubbing compound (liquid in bottle). When finished rubbing it out, I actually could have stopped here as it was soooo smooooth and clear however, being anal as I am, I proceeded to finish with a foam pad and Turtle Wax polishing compound. Smooth as glass! Wiped it down when finished with a microfiber cloth and applied some NewFinish.

Yep - crap off-the-shelf products maybe but man, if only you could see the results.

Be careful with a buffer if you've never used one. I'd suggest practicing on less important stock. I was once an auto body tech so am familiar with a buffer and the technique required.

Good luck. I use the same procedure to restore those damnable plastic headlights that oxidize and turn yellow.
 
on my 1000 that had a yellowed shield I took some car wax and washed it, and then applied the wax and it removed most of the visible discoloration.. now YMMV ... but try it in a corner and see your results.. if not what you want use other methods... Dan that is a great tip.. especially if someone is good at meticulous detail work...
 
BigAndrew":b6kvh1fs said:
What if your windshield is made out of wire mesh :mrgreen:

You would need to use a metal polishing compound, instead of a rubbing compound...and you would need a reversible buffer/polisher, since the grain will be running in a different direction... :read:

:smilie_happy: :mrgreen: :smilie_happy: :mrgreen:
 
AApple":15l3kaqd said:
BigAndrew":15l3kaqd said:
What if your windshield is made out of wire mesh :mrgreen:

You would need to use a metal polishing compound, instead of a rubbing compound...and you would need a reversible buffer/polisher, since the grain will be running in a different direction... :read:

:smilie_happy: :mrgreen: :smilie_happy: :mrgreen:

That reminds me of a time I had a green helper.
He was having trouble cutting a piece of conduit with the sawzall so I told him "maybe you have it in reverse"
He looked for that reverse switch for a good 5 minutes! :smilie_happy:

(I couldnt resist, he was a easy target)
 
dan filipi":1p46ouyv said:
That reminds me of a time I had a green helper.
He was having trouble cutting a piece of conduit with the sawzall so I told him "maybe you have it in reverse"
He looked for that reverse switch for a good 5 minutes! :smilie_happy:

(I couldnt resist, he was a easy target)

LOL :smilie_happy: Thats mean and just too funny at the same time, I woulda loved to see the look on his face
 
I had a feller one time try to convince me that if you flipped the electrical plug on a jigglesaw over, it would go down & up, instead of up & down....I use that scam to this very day on newbies at the shop....it never gets old! :Doh2: :smilie_happy:
 
AApple":2ey38uf5 said:
I had a feller one time try to convince me that if you flipped the electrical plug on a jigglesaw over, it would go down & up, instead of up & down....I use that scam to this very day on newbies at the shop....it never gets old! :Doh2: :smilie_happy:

:smilie_happy: I couldnt believe they would fall for that... Tisk... Tisk... Tisk... :Doh2: :grin:
 
Sometimes fun can back fire on us. I had an apprentice ask me what the easiest way to find a short. I looked him square in the eye and told him to by pass the fuse and look for the smoke. The next thing I knew was the shop was filling with smoke, I quit teasing apprentices, well kind of.
 
OldWrench":23qobekp said:
Sometimes fun can back fire on us. I had an apprentice ask me what the easiest way to find a short. I looked him square in the eye and told him to by pass the fuse and look for the smoke. The next thing I knew was the shop was filling with smoke, I quit teasing apprentices, well kind of.

Yeah, gotta be careful because a surprising number of people out there who claim they know so many things have trouble figuring out how to use a screwdriver. :heat:
 
Left handed screwdrivers, or right handed? Them left handed screwdrivers just don't fit my hand any better than a metric hammer...
:builder:

of course, none of this has anything to do with polishin yer windershield...unless you needs an up/down jigglesaw, a left-handed screwdriver, and a metric hammer to get it off... :read: :smilie_happy:
 
AApple":gsqeukuo said:
Left handed screwdrivers, or right handed? Them left handed screwdrivers just don't fit my hand any better than a metric hammer...
:builder:

of course, none of this has anything to do with polishin yer windershield...unless you needs an up/down jigglesaw, a left-handed screwdriver, and a metric hammer to get it off... :read: :smilie_happy:

while stationed in Italy I had to buy an adjustable wrench (cresceent style) BUT ALL THEY HAD WAS METRIC ADJUSTABLES.. (210 MM IN LENGTH)
 
I had a lady come into the supply house, that was sent in by her husband. She said she was
looking for a special cover plate. She held up the cover plate that she brought in and said that
her husband needed the switch on the left side and the outlet on the right side. I turned the
plate over and said, like this.
She grabbed the plate, turned around, and mumbled something like, I'am going to kill that Son ** * ****.
Or something like that. :Egyptian: :Egyptian: :Egyptian:
 
I like playing jokes like that, not on my wife though she makes my lunch and dinner :mrgreen:

I had a know it all helper was having trouble using the sawzall, it kept kicking around like it had a dull blade (really the user was a dull blade) no matter how hard he tried he just couldn't get it to cooperate, pipe cuts were all jagged and crooked so I looked at the blade and Sawzall real serious like and told him to try running the saw in reverse then I walked away.
I kid you not, he looked for a reverse switch for a solid 5 minutes. I could tell he was getting frustrated but I couldn't help myself. Feeling sorry for the guy I took the saw and cut the pipe, smooth as butter with the same blade (and direction lol).
Never told him Sawzalls don't have a reverse. :hihihi:
 
I was working in BC and a guy told his apprentice to get a skyhook to lift a bus and bring it from point A to the shop. So the kid called up a helicopter service and had the bus airlifted to the shop with a Sikorsky Skyhook. The bill was 11000 and change. The tradesman was pissed, but had to pay the company. They have a pic at the dealership of the bus being slung into the parking lot under the heli. It was in Salmon Arm BC.
 

Latest posts

Top