*sigh* I see coolant mist this a.m.

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Did anyone tell him it's the coolant tubes? :lol:

I was able to purchase both gaskets and the correct o-rings from a Honda dealer in Indianapolis for about $10. I was shocked they had them in stock.

I replaced mine with the carbs on the bike. It wasn't that bad. I did have a little trouble getting the pipe with the new o-ring pushed back into it's hole underneath the carbs. I added a little vaseline to the outside of the o-ring and it slid right in...almost as easy as it was on prom night.
:music:
 
tumunga":1jp0p55p said:
Did anyone tell him it's the coolant tubes? :lol:

I added a little vaseline to the outside of the o-ring and it slid right in...almost as easy as it was on prom night.
:music:
You had to rebuild your wing on Prom Night? :smilie_happy:
 
O-man, if you get the four o rings and two gaskets ordered, I'll help ya get em in so that leak stops....I'll be back in town next weekend. Give me a call!
 
Success! the crossover tubes are repaired, and the leaking has stopped. Yay! As usual I wanna give vegaswingnut a big thank you! I wish you all had a friend as knowledgeable and as helpful as George. I learn so much every time we get together.

~O~
 
Omega Man":3bp80173 said:
Yes we do, I guess I meant a friend that lives 10 mins away, with every tool needed to make the repair go as quickly as possible. :smilie_happy:

~O~

When he is not on the road again.. ( work or play)..
 
It really went well. First we removed the two bolts that hold the elbows in place and with a few taps with a dead blow hammer, they came right off. Then we removed the two cross over tubes and fished out the old o rings . We didn't need to remove the carbs. Then we installed new o rings and seated the tubes back where they went. After that, we re installed the elbows after we cleaned off the old gasket material. With a little RTV on the gaskets, the elbows slid back into position and the bolts were put back in place. We had to remove the trunk, seat and false tank to re fill the radiator ,so we took the opertunity to check all the wiring and clean things up a bit. Then we fired her up to check for leaks. One of the joints started to leak a bit so we removed everything on one side and re seated the o rings and all was fine. When we replaced the trunk, we cleaned up the mounting by bolting it directly to his luggage rack. Everything is back together and working well.
 
We did not have to remove the carbs, but it was a little more involved than I expected. I'll try to explain what we did in order.

First we put her on her center stand,
next the coolant drain plug was removed, and replaced. Only a small amount of fluid came out(or we only let a small amount out),
then we removed the elbow joints with the tubes(a moderate amount of fluid came out(you will need a large drain pan),
George's tube(left side) came out with the ring on the end, the ring on my side(right) stayed put, but a long thin screwdriver got it,
at this point paper towels were put in the coolant passage on top of the heads,
vegas thought the rings were oem as they weren't very pliable,
the gaskets left material on the joints and heads,
we struggled with a box cutter and razor blade to get most of the material off, then vegas turned on the air compressor,
he used a brass wire wheel to clean up the residual material and the surfaces(joints/heads) were perfectly smooth,
then we put the new rings on and inserted the tubes into the joints,
at this point high temp silicone was applied to the new gaskets,
the tubes were then re-inserted to the centerpiece on top of the block,
on the right I wasn't quite sure if the tube was in fully but it bolted up nicely,
the fairing lowers and faux tank were then removed to gain access to the radiator cap,
coolant and water were added,
and we started her up and let her warm to burn off the coolant we couldn't reach with paper towels,
I then checked the tube on my side w/ a flashlight and saw a bright green drop at the bottom of the tubes connection on my side,
I panicked George didn't,
vegas figured the o-ring had twisted some how so we removed the right tube,
again you will need a large drain pan as this time it seemed like she puked every drop,
the tube/new ring were inspected, it seemed fine and it was re-installed,
fluids were replaced again and we dried her off and started her up,
YAY! no leaks on either side now!

While we had the seat and trunk off, we did a clean re-install of the trunk, bolting the trunk base to the rack with bolts drilled through the flat bars that make up the surface of the rack, then bolting the trunk to the trunk base. No more funky washers and brass strips like in the photos in the pic section. BTW, we had to remove the trunk to get the seat off to remove the tank, because of the way the seat tappers down under the trunk.

Let me know if you have any questions. :cool:

~O~
 
Shifter seal is easy. I ordered the parts to replace the crossover tube seals and the total was $24. I think the guy also ordered the gaskets for the thermostat housing as well, but my guess is that these aren't actually necessary for what you guys did.
 
I am proud to announce that Omega Mans baby is now leak free.....We did the shifter seal today and all went well. The old seal was a little stubborn to get out but it eventually came out and the new one went into place with no trouble!
I wish you many trouble(and leak) free miles with your baby O-Man!
 

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