couple 1200 mutts getting doghouse resurection - Enter Jyd

[joedrum]

more pics of set up ...

nice height here ...stump provides support where most weight is at...you can see forks will be easy to work on here ....

final drive striped here ....

tried to take pic showing the work height with me in pic ...seems reall about right to get at anything ... i will run it in this position ..... :builder: :thanks:

 

[dan filipi]

Sitting on a step stool would be perfect height to work on most everything.

 

[Steve83]

Joe, your caveman tech is awesome! Fred and Barney will be arriving any time now...

 

[slabghost]

Do you have to water it to raise the bike? :smilie_happy: It doesn't look quite ready for a road test.

 

[tom foreman]

looks,great.. :music:

 

[canuckxxxx]

Careful you don't get stumped. :smilie_happy:

 

[joedrum]

i think this high tech to the max .... LOL

 

[joedrum]

ok work on the jyd some yesterday no pics need batteries ...seems the condition is so rough on jyd i am thinking of changing the build process to higher level in the doghouse ... the advantage of the table-less bike lift are going to be expanded ... this should raise the level of joedrum game on oldwings ...we will see .....

this project is again i uncharted territory ...hmmm seems common for me now i am not even worried .....ok it will be set up day today hopefully get some batteries for pics also

 

[joedrum]

pics

seems the 1000 gas tank can be modded to the 1200 frame ...to give room for the 1100 final drive this bad dog will have ...it is fair to say that a 1200 is a stretched 1000 for longer wheel base and a slightly lower seat height

jyd on sky look

sky hook

before bath ..with tub in place ....this dog is going to get a serious washing ... all waste product will be collected and recycle into positive use for me ...i have many ways to use it up to zero waste ....the doghouse is a green machine operation

 

[slabghost]

Not much there to wash. Just motor and frame.

 

[tom foreman]

great ideas..and progress... :music: I,ve not been in my shop for 4 weeks..can,t wait to have some time off... :beer:

 

[Steve83]

Is that a left or right handed sky hook?

 

[joedrum]

it ambidextrous like me ...LOL

 

[joedrum]

up please ...

 

[joedrum]

split wood most of day but did do some jyd work ...

un hooked everything thermo cover ...pump cover ...wires on harnest ... starter wire .. had to clip stator wires ...bolts and all were certainly easy to get out at perfect height...

motors on stump

its never been easier than this

frame up and out of the way till put back .....reason for all this is rear cover needs removed and output drive shaft changed to 1000 or 1100 shaft that has cir clip groove ....

 

[dan filipi]

What plans do you have on the motor while it's out?
Water pump? Check clutch?

 

[Ansimp]

Nice work Joe :good:

 

[joedrum]

well the budget hoping all thats stuff is good dan ... the clutch i will have to look at good as its never move yet ... back cover removal will show a lot

 

[joedrum]

okay again after totally trashed from retirement heat program ...did some JYD work ...pics

saving the rear cover gasket was almost 100% ...just one blemish...clutch cover had a section that seperated on the two surfaces but is high enough on clutch cover to get away with patching the break with the dreaded goop ...just a dab id say ...

the way i do this is i loosen bolts to a certain point just barely loosee and bang around with rubber sledge ... then determin witch way seems best to leave gasket on and using knife cut the gasket off other surface till free ... hmmm hope i worded that right ...

ahh the output shaft spot that needs 1100 or 1000 final output drive switch....as a whole things look good to me

 

[dan filipi]

You got lucky the gasket wasn't cooked on the engine like they usually are for me and take hours of scraping to clean it all off.